Flygt : Concertor®

Integrated Solutions for Reliable Wastewater Pumping

Flygt Concertor is a fully integrated pumping system that combines software functions with state-of-the-art hardware. The system is designed to work together to reduce total cost of ownership (TCO), while providing high quality, energy efficiency and reliability. Flygt Concertor is a complete pumping solution with integrated monitoring and control. It senses operating conditions and adjusts performance in real time, while providing feedback to station operators. This provides high operational flexibility for wastewater pumping applications.

The Concertor design combines a fully integrated control system with IE4-comparable motor efficiency, proven N-technology hydraulics and intelligent functions. It is based on decades of Flygt wastewater pumping experience. The integrated control system provides built-in intelligence for quick and simple set-up and operation. Functions that would normally require a sophisticated monitoring and control system are integrated into the system. This provides a significantly smaller footprint.

Dependability and reliability

Concertor is designed for reliable operation and reduced downtime. Long-life bearings and advanced motor protection help extend pump life. Control algorithms automatically adjust pump performance to changing flow rates. The system also helps reduce energy use, which is important for resource-conscious wastewater operations. Preventative maintenance agreements can also be added to provide consistent and reliable service.

Keeping the future in mind

As water utilities adopt more digital technologies, cybersecurity becomes increasingly important. Flexible and future-ready pumping systems can help address these requirements. Xylem’s modular monitoring and control platform, MultiSmart powered by Nexicon, uses a risk-based design and implementation approach to prioritise the confidentiality and integrity of your data. When paired with Flygt Concertor, it provides protection against cybersecurity risks while allowing the system to adapt to future requirements.

Flygt Concertor® XPC

Flygt Concertor with MultiSmart powered by Nexicon

Concertor® XPC is an energy-efficient station manager with an integrated control system and highly reliable pumps.

It comes pre-programmed for easy installation and provides advanced functions including pump station management, an energy minimizer, and sump and pipe cleaning.

Product Features

• Clog detection and pump self-cleaning
• Sump cleaning
• Discharge pipe cleaning
• Energy minimizer
• Soft start/soft stop
• IE4-equivalent motor efficiency
• Always correct impeller rotation
• Built-in motor protection
• Set-up wizard
• Communication to external systems
• Local and remote alarms and history
• External process control
• Customizable communication protocols using CODESYS
• Built to ISA/IEC 62443-4-2 cybersecurity requirements
• Modular control system managing up to four pumps, along with sensors and probes

If your wastewater system already uses process control algorithms, Concertor DP provides an easy-to-integrate gateway connection.

Flygt Concertor® DP

Concertor® DP is a reliable and energy-efficient pumping solution with pump self-cleaning and gateway connection to an existing plant control system.

The system is scalable to as many pumps as required by the application, with one gateway per pump. The gateway also provides backup on/off control.

Pump performance can be adjusted easily to help reduce operating costs.

Product Features

• Clog detection and pump self-cleaning
• Constant power
• Soft start/soft stop
• IE4-equivalent motor efficiency
• Always correct impeller rotation
• Built-in motor protection
• Set-up wizard
• Communication to external systems
• Local and remote alarms and history
• External process control

If you do not have an existing process control algorithm, Concertor with MultiSmart® powered by Nexicon® provides a turnkey control solution.

It comes pre-programmed for wastewater applications and can be customised to meet specific requirements through CODESYS.

Flygt Concertor® N

Concertor® N is a reliable, flexible and energy-efficient pump designed for on/off operation in pump stations.

Its intelligent pumping functions provide clog-free pumping, improve pump station reliability and help reduce operating costs.

Product Features

• Clog detection and pump self-cleaning
• Soft start
• IE4-equivalent motor efficiency
• Always correct impeller rotation
• Built-in motor protection

Concertor N can connect to existing process controls through a gateway with Concertor DP.

For a turnkey control solution pre-programmed for wastewater applications, Concertor XPC provides integrated control.

Concertor N can also be upgraded with controls at a later date if application requirements change.